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The MES system enables the optimization of many key aspects of production processes, such as production planning and resource management, and through continuous monitoring of efficiency - quick identification of areas requiring improvement.
Recording production defects and deviations from standards in MES allows you to identify both specific products and the causes of errors, which allows you to plan and implement corrective actions that improve process reliability and product quality.
Accurate insight into the current status of all production stations will allow you to save time, raw materials and production capacity.
Dedicated production panels, adapted to the nature of the position, always present up-to-date data, ensuring better communication and cooperation between departments.
Integration with the machinery allows you to monitor and record parameters and actions of individual production stations in a fully automatic manner.
Access to current production data allows you to monitor processes and respond immediately to machine downtime, as well as preventing such situations by signaling the occurrence of a specific problem.
Access to current production status data on dedicated panels and reporting tools. Easily access every piece of information, from the condition of the machinery to the weight of the screw.
Optimizing processes by identifying areas requiring improvement and quickly responding to changes and production challenges will allow for better use of resources and thus increase production efficiency.
By using data from MES, the company can make more accurate and informed business decisions, based on reliable information regarding production efficiency, resource efficiency and market trends.
aveneo.MES, a production recording platform, is available in two implementation models: local (on-premises) and in the cloud (SaaS). Cloud deployment is almost instantaneous and can be completed within a few days, ensuring rapid availability and minimizing the time needed to start using the system. On-premise implementation, on the other hand, takes a bit more time as it involves preparing local infrastructure, but both models are interchangeable, giving customers the flexibility to adapt to changing needs and preferences.
Implementing software in the SaaS (Software as a Service) model involves using an application that is hosted and made available by the software supplier via the Internet. Customers can use the software via subscription, which eliminates the need to install, maintain and update local infrastructure, ensuring flexibility of access and scalability of resources depending on current business needs.
Advantages of cloud implementation
Access to production data in real time from any place and device.
Elimination of infrastructure purchase and maintenance costs.
Ability to quickly start the system without the need to install software.
Lower implementation costs.
Any scalability of the solution.
Software implementation in the on-premises model involves installing and configuring the system directly on the client's IT infrastructure, usually inside their own facilities and server rooms. This model gives customers full control over their data and infrastructure, which is especially important for companies with strict regulations regarding privacy and data security.
Advantages of local implementation
Access and recording of production data independent of Internet access.
Increased data security and choice of where to store it.
MES integration with existing software.
Using existing infrastructure for implementation.
No recurring subscription fees.
* - the prices given are net prices, they include VAT ** - for customers whose basket of programming services reaches a value exceeding the value of the unlimited Enterprise license, we provide an unlimited license as a value added cooperation *** - the time given is approximate and depends on the current availability of teams aveneo
* - the prices given are net prices, they do not include VAT ** - the given times are approximate and depend on the current availability of teams aveneo
The implementation of MES software depends on the selected implementation model. For a SaaS model, this process may take approximately 2 to 3 days to launch the environment, allowing you to immediately start configuring your production panels and logging data. Implementation in the on-premises model in the client's infrastructure requires, in our experience, from 100 to 300 man-hours of implementation work, including environment preparation.Regardless of the selected model, from day zero you can configure production operator panels so that they can record data immediately, which speeds up system adaptation.The next stage after implementation is integration with machines and possible development of new functions in the form of programming work. We provide not only implementation, but also assistance and technical support at every stage of the process. Additionally, we also maintain solutions, including taking care of the critical infrastructure needed for the operation of our MES, which ensures business continuity and peace of mind in maintaining the system.
The second step is to determine how to record data. Regardless of whether we record them as a result of integration with the machine, additional measurement or manually, their value as data is invaluable in further optimization processes.
The final stage of the analysis is to determine the integrations necessary for the system to operate. If we want to correlate data with employees, order numbers or other data, we must either enable the entry and management of this data in our software or prepare integration with the client's existing software.
The second stage is the installation of the necessary components and the implementation of the basic version of aveneo.MES.
The final stage of implementation is the possible development of new functions and preparation of integration in the form of programming and implementation work.
Starting production registration is often the moment when questions and doubts may arise, which we will be happy to answer.
For all our clients, we provide support and maintenance services for the environments and infrastructures in which our software runs, ensuring uninterrupted and failure-free access.
Independence from the implementation model is a fundamental feature of our MES solution. aveneo uses dedicated, local devices - aveneo.MES.Box, which act as a buffer for data recorded in the local database. These devices are installed at a single workstation or machine, and then, via the MQTT protocol, data is sent to the central database, ensuring continuity of information flow regardless of the implementation model or the current state of infrastructure - whether in the cloud (SaaS) or on local servers (on-premises).aveneo.MES.Box devices are required only if you want to integrate a given workstation/machine/device and record data automatically. No special devices are required for operators to record data - any computer or tablet with a web browser and access to the implementation infrastructure - a local server or cloud - is enough.
Production software running in a browser offers a number of advantages over classic desktop solutions. Firstly, browser-based accessibility eliminates the need to install and configure the software at each workstation, which significantly reduces implementation time and costs. Secondly, the data is stored in a central server, which ensures data consistency and availability from any place and device. Additionally, our browser-based software offers a user interface designed for ease of use and intuitiveness, which translates into ease of learning and increased operator efficiency. Finally, software updates can be rolled out centrally even while the solution is in use, eliminating the need to manually update each workstation and ensuring users have access to the latest features and fixes without any additional action on their part.
Thanks to the use of aveneo.SDK, our software can be integrated with both any device and existing software, including ERP systems. Our integration model is mainly based on microservices, which allows for flexible and scalable connection with various systems. Importantly, this integration model is independent of the selected implementation model, whether on-premises or SaaS, which ensures consistency and flexibility in the integration process regardless of the client's IT environment.
Thanks to the fact that we are the creators of the presented MES software, and not just implementers, we can freely and unlimitedly develop its functions and adapt it to the needs and nature of our clients' activities. On a daily basis, we create dedicated production solutions which, unlike ready-made solutions, do not force our clients to adapt their processes to the capabilities of the software. MES is often the first module on this path. By recording a sample of data after its implementation, it opens the way to further analysis of new areas allowing for the optimization of operational activities using dedicated production software.
You have production efficiency problems
Similar orders generate completely different costs
Employees waste time waiting for information
You lack hard data when making decisions
All documentation is paper
Employees waste time retyping data over and over again
Quality problems are reported too late or not at all
You already have an ERP system and you need an MES that will integrate with it
You feel that the company can produce more, but you don't know what the problem is
You want to reduce production costs to increase your competitiveness
You care about sustainable development and want to implement new technologies
You want your company to be able to flexibly respond to market changes
You care about quality and employee satisfaction
The data you collect is inconsistent and varies between departments
You care about the planet and want to control your energy and resource consumption
New regulations and standards are difficult to enforce
The company is growing and current measurement methods are insufficient
Planning machine and traffic maintenance is a big challenge
Yes, aveneo MES can integrate with any ERP available on the market. aveneo uses aveneo.SDK — a development toolkit enabling flexible, scalable integration with different systems, including ERP-class solutions. The microservice-based integration model is adaptable to varied needs and configurations.
By default, aveneo MES is available in Polish and English. We also offer translations to any other language to match the needs of users in different countries.
aveneo offers several ways to integrate with older machines in order to capture production data:
aveneo always finds a way to collect data from older machines, regardless of their design or technology stack.
Yes, MES can be used for production planning and scheduling. Data captured by MES is an excellent source of information for planners. Based on MES data you can determine resource availability, estimate lead times and identify bottlenecks.
aveneo offers two approaches for production planning and scheduling:
Implementation time depends on several factors: the size and complexity of the company and the level of integration with other systems, which can extend the timeline. Customer involvement and available resources also materially affect delivery pace.
To estimate implementation time for your company, contact us. Our experts will analyse your needs and prepare a detailed proposal.
We offer two basic technical support models for our MES system:
When MES is part of a long-term engagement with aveneo and we develop other modules together (APS, WMS, MRP, etc.), a separate support agreement is not required.
Of course, you can see a demo before buying the MES system!
We provide a demo environment you can log into and explore on your own. It's a great way to familiarise yourself with the user interface and system capabilities.
The demo presents a back-office solution built entirely on aveneo.SDK. The demo environment showcases aveneo MES for a chocolate production process.
In addition to self-service testing, you can also schedule a presentation. During the session we will walk through MES capabilities together and discuss your specific needs. It's also a great opportunity to ask questions and get answers to whatever is on your mind.
Cost depends on scope and scale. A basic MES module for capturing production times and events starts at 20-35 k EUR. A full MES system with machine park integration, OEE reporting and data collectors costs 60-200 k EUR. aveneo offers a free needs analysis and individual quote depending on the number of workstations, machines and level of integration.
ERP manages business processes (orders, finance, HR, inventory); MES manages production-floor processes — capturing times, order progress, machine events and raw-material consumption in real time. MES integrates with ERP and feeds it precise production data instead of estimates. In practice, MES and ERP complement each other, they don't compete.
Typically 6-18 months. The fastest gains come from: precise production-time accounting (instead of averages) — reducing cost under-estimation by 10-25%; OEE uplift of 5-15% thanks to identified micro-stoppages; waste and complaint reduction through full batch traceability. ROI depends on production scale — the larger the company, the faster the payback.