Find out more
Get to know and understand what it looks like
Technology
Flexible teams
Artificial intelligence
Cloud / cloud
Software development
Digital product design
Selected technologies
IT maintenance services
Fintech
Industry and production
Dedicated solutions
Software for the HoReCa industry
Production software
The MES (Manufacturing Execution System) system is a set of tools for recording and monitoring progress in production processes. By implementing such a solution, we gain the ability to register production data that can feed other production software modules and, above all, provide multidimensional production reports. Data recording can take place in several variants
Using the production dashboard, production operators can enter data, monitor production parameters and communicate with other team members. This solution can be run both on the existing computer at the workstation and on a new device dedicated specifically for this purpose. It is a perfect complement to the operator panel. We recommend that the device has a touch screen, but this is not a necessary requirement.
Integration with both the entire machine park and individual tools allows you to record production parameters and actions in a completely automatic manner. Data is linked precisely to the production process. Integration can take place both at the level of machine controllers and using additional infrastructure and a set of sensors prepared specifically for the needs of a specific station.
Production processes can also be registered using barcodes, QR codes or RFID tags. It can be both a supplement to the production panel and the sole method of recording data. In the so-called in a dirty zone, the use of touch screens or computers may be unfavorable. In such a case, we recommend using dedicated data collectors that meet tightness standards, without displays, permanently connected to the server.
The production report generated by the MES System allows for multidimensional data exploration recorded at every stage of the production process. Data with great precision is recorded as the intersection of all production parameters. This allows for the freedom to further filter and multi-stage aggregation to finally obtain a detailed and accurate summary.
Production dashboards allow you to create a tool for continuous monitoring of production from many workstations in one place. Thanks to this, both the production manager and the management staff can have access to always current production data, which progresses live.
Track the current state of the production process with the help of aveneo MES, monitor the pace of order execution and check the compliance of current production operations with the assumed plan.
The MES system records and updates information about production efficiency in real time, enabling optimal use of available production resources.
Registration of time for each production activity in the MES system enables the detection of problems, errors and suboptimal actions, which allows for the identification of inefficiencies and their elimination.
The MES system supports the quality control process, which translates into improving the OEE indicator and achieving the assumed standards.
The MES system provides multidimensional production reports and a tool for their exploration, helping to make decisions aimed at increasing production efficiency.
The aveneo MES system helps increase production efficiency thanks to the automation of data collection and the function of a dedicated operator panel.
Recording working times may be the basic source of employee settlements, as well as the basis for granting bonuses.
The composition of the production brigade may be useful in optimizing teams so that the competence curve is as high as possible.
This report allows you to locate factors affecting production efficiency among employees. Among the remedial factors, it is worth considering, for example, training courses.
Recording downtime and production time allows you to build awareness of what part of the entire production process duration is the actual use of the available resource.
Recording any undesirable situations allows you to take remedial measures in the context of future production. The level of detail of the recorded failure time allows you to calculate potential losses and lost production margin.
Thanks to information about the device's operating time, you can obtain a lot of additional information - e.g. energy consumption does not have to be recorded directly from the meters, but to simplify the model it can be estimated.
Searching for the minimum changeover time is much easier when you have a wide range of production times.
Recording service times allows you to precisely plan them in the future in the context of the production plan.
Precise recording of the start and end of individual shifts as well as the composition of their brigades and roles within the brigade.
A particularly important element, e.g. in the food industry, where BRC (associating standards such as ISO 9000, HACCP, GMP and GHP) is required by the final recipients of production. Any deviations from accepted production standards may be recorded and accounted for and may result in corrective action being taken.
Awareness of production activities allows for a better understanding of production processes and their optimization in relation to the entire production volume.
Recording the start and end times of individual activities enables the analysis of the efficiency of production processes and machines, the calculation of the OEE index, the working time utilization index, the downtime index, and the product quality index.
Detailed knowledge of each employee's working time and the ability to look at working time through the prism of orders, production positions or elementary activities.
..
Precise recording of raw material consumption at the production station enables accurate accounting and better supply of processes in the future.
The occurrence of production waste may significantly affect the use of raw materials. Registering it increases production awareness.
Recording the occurrence of production problems can be a source of knowledge about the causes of production scrap.
Recording component consumption is crucial for the settlement of production processes.
Recording batches of components allows you to identify quality issues and track production.
Signaling quality problems with the delivered components allows the production manager to respond immediately.
Awareness of energy consumption for individual production processes allows for better energy valuation and planning. It also provides awareness of how production volume affects energy consumption.
The ability to correlate energy consumption with production from renewable sources (e.g. photovoltaic or wind farms) allows for better management of energy flows.
The cost of production may vary significantly depending on the implementation time.
Thanks to the awareness of the raw materials, components and energy used, we can constantly calculate the carbon footprint of the entire production and each individual product.
Recording production parameters is important both on a micro and macro scale. On a micro scale, it allows you to build awareness of each product individually and, for example, detect the causes of quality problems in the event of complaints at a later stage. Macro-scale analysis opens the field to search for optimization. Additionally, recording production in real time enables the introduction of digital tags that allow, for example, the identification of quality problems that require special attention at subsequent production stages.
Recording machine parameters brings a number of benefits, such as verifying the correctness of equipment or the ability for operators to make corrections to technological regulations.
Data and parameters of tools used during production can be used to control quality and track quality issues across all products.
Current tracking of production progress provides endless communication benefits for the entire enterprise. Cooperation between the production area, warehouse, planners and technologists is the basic and most important aspect that allows for efficient operation and optimization. While analyzing data after the production stage allows for the search for optimization, only data updated in real time allows for efficient work organization.
Raw recorded data has no value if we cannot properly present and explore it. Thanks to the reports module, this analysis becomes simple and intuitive. The ability to build complex queries with multidimensional filters, aggregates and data sorting allows us to reach exactly the sets we are looking for. The ability to feed the collected data into a Microsoft Excel spreadsheet provides endless possibilities for processing recorded production data.
Thanks to integration with the machinery, we can constantly monitor and distribute the parameters of individual stations. Although the level of integration strictly depends on the devices you have, access levels and the possibility of cooperation with the companies responsible for their delivery, we believe that every parameter can be registered, and the role of our automation specialists is to find the right path. aveneo.IoT are software and hardware solutions that allow, depending on the infrastructure and machinery, to log data and deliver it to the MES solution.
The implementation of monitoring the machinery, signaling failures and production needs allows for efficient communication between the maintenance department and the production line. By clearly declaring needs, production downtime is significantly reduced, and the prediction of inspections and maintenance allows you to clearly determine the point in time at which a given operation must be planned and performed.
Accurate pre-production calculations by including precise cost analysis for each stage of the process.
Lean warehouse stocks thanks to precise monitoring of delivery dates.
Viewing the order status in the customer panel saves time and improves the comfort of use.
Monitor production progress in real time.
View details of the pre-production calculation, divided into individual processes, raw materials and other elements affecting the price.
Automatically improve the accuracy of pre-production calculator parameters using production parameters and job execution reports.
Optimized use of resources thanks to full control of the load on production stations.
Improved timeliness thanks to an organized and realistic production plan.
Flexibility to change customer needs thanks to simple and immediate plan modifications.
Simplifying communication with the customer using the customer panel and helpdesk facilitates the quick and effective transfer of information.
Multi-currency support in the pre-production calculator allows you to present production costs to customers from different regions.
Planning of multiple stations and production locations without additional work.
Streamline production planning, optimize resource allocation, and ensure on-time delivery with our Advanced Planning and Scheduling (APS) software.
Optimize your warehouse operations and enhance inventory management.
Monitor and control your manufacturing processes in real-time for improved efficiency.
Seamlessly manage energy demand to reduce costs and enhance sustainability.
Ensure product quality and compliance with robust quality control processes.
Ensure safe document circulation. Design your own document acceptance rules to maintain full compliance with your own procedures.