Production Transformation: A case study of a professional packaging printing house

Integrated manufacturing software supporting Industry 4.0 and operational efficiency

Production software

Profesjonalna Drukarnia Opakowań

(production)

Integrated, dedicated production software combining the features of a number of systems such as ERP system, CRM system, CMMS system, MES system, QMS system, WMS system. Focused on Industry 4.0, automation and optimization of production processes. An IT solution supporting production and production processes. Machine monitoring thanks to the MES system. Monitoring of finished products thanks to traceability. Offering clients thanks to precise pre-production and post-production calculations. Full production reports, shift and brigade reports. Warehouse module with full history of stock items, history of raw material consumption, history of quality control.

A solution to increase efficiency and production capacity. Production scheduling and precise management of the raw material supply chain. Supplying production processes using both own supply chains and customers' raw materials. Current preview of the production status on each of the machines separately as well as the preview of the entire machine park. List of completed production orders, progress of production in progress and waiting queue. Automatic registration of production and automatic marking of production errors.

PDO
Production planning
Production planning

Production planning software is a key tool for manufacturing companies seeking to optimize their manufacturing processes. Our software helps you plan and schedule production activities, manage inventory levels and track production progress. With our production planning software, our customers can improve their efficiency, reduce resource waste and increase profits.

Warehouse and traceability
Warehouse and traceability

Our WMS (Warehouse Management System) software with full production tracking is an essential tool for companies that want to keep control of their inventory and production processes. Our software allows you to track inventory, monitor the movement of raw materials and finished goods, and provide real-time updates on the progress of production on each semi-finished product. With full production traceability, you can easily identify the source of problems and take corrective action to prevent future problems. It is also possible to trace in what other processes the defective raw material could have been involved, anticipating and preventing potential complaints.

MES system
MES system

MES (Manufacturing Execution System) or Production Execution System. The MES solution is an IT system combined with automation elements that allows for continuous monitoring of production processes and obtaining information about their condition, progress and quality. Data on the production in progress is collected and integrated with the rest of the system in real time, thanks to which it is possible to react immediately to any undesirable phenomena, such as unplanned downtime, failure or decrease in efficiency. In addition, our MES solution extends the integration in the machine park and reduces the time the operator spends on recording production by automating the processes of tracking production progress.

The technical cost of producing the product
The technical cost of producing the product

The TKW calculation is a key aspect of the operation of any manufacturing company, regardless of the industry. The calculation of the technical cost of manufacturing a product directly affects the profitability of the business. It also allows you to create better and more precise offers, without hiding costs in the product margin. It is also an excellent path to optimize the operation of the entire production process. Thanks to pre-production and post-production calculations, these values can be constantly compared to easily identify production problems and eliminate them - both in production in progress and in future processes.

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